Manufacturing — torque defect
Short: Bracket loosening on Part 87-XR affects 1.8% of North America shipments (target <0.3%); $14k/month warranty.
Write a clear, factual, quantified problem statement for 5 Whys, 8D, A3 or any RCA. Live validation catches blame, solutions, vague language and missing numbers. Three output formats. No signup.
What, where, when, how much, target, impact. Each prompt with examples and live validation.
The tool flags blame language, solution language, vague words and missing numbers as you type.
Short for 8D D2, standard for A3 background, detailed for full RCA. Copy or PNG.
Describe the observable symptom. Facts only — no causes, no solutions, no blame. Answer: what would a third party see or measure?
Scope the problem. Which line, product, region, customer segment, process step, or team? Specific beats general.
Timing tells you whether the problem is new, recurring, or getting worse. Include: first observation date, frequency, and trend.
Quantify. Defect rate, cycle time, downtime minutes, complaint count, cost — whatever the metric is. A problem statement without numbers cannot be verified, which means you can never prove you solved it.
What does good look like? Use the contract target, the prior baseline, or the specification. The gap between current (step 4) and target (this step) is the problem you are solving.
Cost, safety risk, customer impact, compliance exposure, schedule delay. The impact justifies why this RCA deserves priority over competing work.
Three formats generated from your inputs. Pick the one that matches your downstream artefact: Short for 8D D2, Standard for A3, Detailed for full RCA report.
Download or copy your statement. Then pick the next step in the investigation.